From bulk wire and custom cables to complete wire harness solutions, we’ve got you covered. With over 75,000 square feet of manufacturing space across two countries, decades of industry experience, and cutting-edge equipment, Phoenix is your go-to partner for all your wiring needs.
Phoenix is a major distributor and manufacturer of electronic, electrical and automotive wire and cable in North America. We also offer a wide range of complimentary products such as connectors, tubing / sleeving, and wire management products.
Phoenix operates manufacturing facilities which produce cable assemblies, wiring harnesses and control panel assemblies for a wide range of industries. Our extensive in-house capabilities for wire processing and value-added services allow us to remain extremely competitive by reducing costs and lead times. We are equipped to process assemblies ranging in complexity from simple wires with terminals to control boxes including enclosures and circuit boards. We continually invest in state of the art equipment to produce high quality products to fill the most demanding needs.
Phoenix prides itself on its vast knowledge of the products and services it provides and considers itself one of the few problem solvers in our industry.
We are the supplier you are looking for. Give us a call and talk to our knowledgeable sales staff and you will soon learn all that we have to offer.
Our Services
Phoenix offers a wide variety of value-added services. Click on an icon below to learn more about that service.
Striping / Dyeing
Striping / Dyeing
Wire striping allows for many more color code combinations beyond the standard solid colors.
Spiral; single, double or triple stripe
Longitudinal; single
26 AWG to 8 AWG; PVC, XLPVC, XLPE, Nylon and Teflon
Dyeing can be used to obtain hard to find colors
PVC hookup wires; 30 AWG to 4/0
PVC Cables up to approximately .250”
Cutting and Stripping
Cutting and Stripping
Cutting and stripping is used to reduce labor time and assembly cost. Purchasing your wire cut and stripped ensures consistency and quality.
Hot Stamping and Ink Printing
Hot Stamping and Ink Printing
Hot stamping and ink printing are extremely useful in circuit identification. This saves money and labor time by eliminating the need for costly labels. Troubleshooting is much easier with print legends throughout the harness as compared to labels which tend to be at the ends. Phoenix currently uses two methods; hot stamping and ink printing
22 AWG to 8 AWG
PVC, XCPVC, XLPE, Nylon and Teflon
Black or white are standard. Custom print colors available
Twisting / Bonding
Twisting / Bonding
Twisting wire helps simplify installations by keeping groups of wires bundled neatly together. Depending on your application this may reduce your labor time and overall cost to manufacture your product.
Bonding offers many of the same benefits as twisting while allowing multiple conductors to be used in products with space constraints. The two most popular methods of bonding are using glue or heat.
Tubing Cutting / Marking
Tubing Cutting / Marking
Cut to length tubing is a useful way to ensure product consistency while saving labor.
Various heat shrink
Fiberglass sleeving
Split / unslit loom
PVC and Teflon tubing
Tubing marking is a cost effective way to identify circuits or print needed information on a product.
Thermal transfer
Shrinkable and non shrinkable
Graphics and barcodes
Ribbon cable
Sequence print
Marked tubing can be supplied in pieces or perforated lengths
Ultrasonic Welding
Ultrasonic Welding
Ultrasonic metal welding technology is utilized to provide the best method of choice in wire splicing. As a cold friction welding, the vibrating energy produces a scrubbing action of wires against one another under a static clamping force. The scrubbing action disperses the surface oxides at the interfaces initially and by the friction produced, the molecules intermingle and diffuse across the surface boundaries, thereby creating a strong metallurgical bond.
The advantages of ultrasonic metal welding are most utilized in splicing of stranded or solid wires.
Highly consistent weld dimensions increase the reliability significantly.
Low material embrittlement due to low localized heat.
High electrical integrity with strong mechanical bond.
No cost for consumables such as clip or solder.
Tinning / Soldering
Tinning / Soldering
Tinning helps to speed up soldering processes by having the wire pre-tinned. We can tin single or multiple conductors.
Custom Cable Design
Custom Cable Design
Phoenix specializes in design and manufacturing custom cables for any application. Custom cable can be a simple cable with a special color code or a composite cable with mixed gauges to facilitate labor savings during installation. Main reasons for using custom cable:
Custom color codes
Special environments (High temperatures, UV, abrasion)
High Flex
Composite Cables (mixed gauge)
Special electrical properties (low capacitance)
Special shielding requirements or armoring
Hybrid cables – fiber optic mixed with copper conductors
Small O.D.’s
Contact your sales representative to see how we can improve upon a current custom cable or design one to meet your particular needs.
Wire Harness / Cable Assemblies
Wire Harness / Cable Assemblies
Phoenix is capable of producing low and high volume runs for a diverse range of products and industries utilizing our fully automated facility.
Electronic / Electrical wire harnesses and assemblies
Battery cables
Multi-conductor wire harnesses
Control / Panel assemblies
Sub assemblies
Power cables
Our stringent quality processes in conjunction with our electronic test equipment allows us to test a single circuit of a simple harness to a more complex harness consisting of thousands of circuits.
